钨铜合金
什么是钨铜合金?
钨铜合金是钨和铜的复合金属,结合了金属钨和铜的诸多优良特性,其中钨熔点高(钨熔点为3410℃,铜的熔点1083℃),密度大(钨密度为19.34g/cm3,铜的密度为8.92g/cm3) ;铜导电导热性能优越。钨铜合金(成分一般范围为WCu7~WCu50)微观组织均匀、耐高温、强度高、耐电弧烧蚀、密度大;导电、导热性能适中,广泛应用于军用耐高温材料、高压开关用电工合金、电加工电极、微电子材料,作为零部件和元器件广泛应用于航天、航空、电子、电力、冶金、机械、体育器材等行业。
钨和铜的物理性能
性能 | 密度g/cm3 | 热膨胀系数 10-6/℃ | 热导率w/(m·k) | 热容 J/(kg·℃) | 弹性模量GPa | 泊松密度 | 熔点 ℃ | 强度 MPa |
钨 | 19. 32 | 4. 5 | 174 | 136 | 411 | 0. 28 | 3410 | 550 |
铜 | 8. 93 | 16. 6 | 403 | 385 | 145 | 0. 34 | 1083 | 120 |
钨铜合金的主要性能和用途
通用牌号 | 密度g/cm3 | 抗拉强度/Mpa | 硬度(HB) | 电导率 %IACS | 主要用途 | |
室温 | 1600℃ | |||||
WCu7 | 17.3~17.8 | 400~750 | 50~120 | 280 | ≥26 | 喷管、燃气舵 |
WCu10 | 16.8~17.3 | 400~700 | 60~100 | 260 | ≥27 | 喷管、燃气舵 |
WCu15 | 16.0~16.5 | 300~600 | / | 240 | ≥30 | 端头、构件、渗钡盐电子阴极 |
WCu20 | 15.1~15.5 | / | / | 220 | ≥34 | 触头、电极 |
WCu30 | 13.7~14.2 | / | / | 175 | ≥42 | 触头、电极、药型罩 |
WCu40 | 12.7~13.2 | / | / | 140 | ≥47 | 触头、电极 |
WCu50 | 11.7~12.2 | / | / | 115 | ≥55 | 触头、电极 |
钨铜产品
钨铜合金常规的两个产品为钨铜合金棒和钨铜合金板。
钨铜合金棒是由钨元素铜元素所组成的棒材。钨铜棒材直径从1毫米到60毫米。 钨铜合金棒生产遵循ASTM B702,RWMA class 10,RWMA class 11,RWMA class 12,GB/T8320-2003等标准。在运用于电火花放电(EDM)模具制造领域具有高导电带热率、高材料去除率、低损耗率、高硬度、使用寿命长、高 密度、组织结构均匀且加工表面光洁度优良等优势。广泛应用于军用耐高温材料、高压开关用电工合金、电加工电极、微电子材料,做为零部件和元器件广泛应用于航天、航空、电子、电力、冶金、机械、体育器材等行业。
钨铜合金板是利用高纯钨粉优异的金属特性和高纯紫铜粉的可塑性、高导电性等优点,经静压成型、高温烧结、溶渗铜的工艺精制而成的复合材料。其具有热膨胀系数 小,高温不软化以及高密度、高硬度、高强度的特点。其可广泛运用于电工材料(分为电接触材料和电加工材料)、瞬时高温材料以及军用破甲材料等。作为电极 时,其具有电极材料损耗小,材料去除率高的特点,提高了加工的精度和效率;作为一些瞬时高温材料时,其可利用自身铜液蒸发,带走部分热量,保证工作 的正常运行;在军事领域,一些导弹、穿甲弹以及药型罩等,钨铜材料的引入提高了破甲的能力。 当钨铜板用于高压放电管电极时,高压真空放电管在工作时,触头材料会在零点几秒的时间内温度升高几千摄氏度,而钨铜的抗烧蚀性能、高韧性,良好的导电、导热性能给放电管稳定的工作提供必要的条件。
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